Bug-o-systems CWP-5 Instrukcja Użytkownika

INSTRUCTIONSANDPARTS MANUALCWP-5PROGRAMMABLECIRCLE WELDERPlease record your equipment identication information below for future reference. This infor

10WIRE FEEDER CONTROLSThe third section of the control panel is the wire feeder controls (Items 12-21 on page 8). An overview of each wire feeder cont

11EXAMPLEThe following is a step-by-step example for setting up and running the CWP-5. BASIS:Weld a 2" nozzle onto a 10" header, with an off

12CWP-1570 CONTROL PANEL - OPEN BOX / EXPLODED VIEW44456782 311091112131415161718191320212229282625232427303139373836323335344041424344454646474747474

13CWP-1570 CONTROL PANEL - OPEN BOX / PARTS LIST ITEM QTY PART NO. DESCRIPTION 1 1 CWP-1571 Enclosure, hinged 2 1 CWP-1573 Legend Plate, Ro

14

15 

161591326103711481214

17TECHNICAL DATAAmperage: 0-300 ampsInput Voltage: 115 VACVoltage: 0-50 VACWire Sizes: .035 - .062" (.8 - 1.6 mm)Rotation Speed: .5-6.0 rpmC

18CWP-5 CIRCLE WELDER / EXPLODED VIEW20192111144131822233176115122252624516108792728

19CWP-5 CIRCLE WELDER / PARTS LISTITEM QTY PART NO. DESCRIPTION 1 1 CWO-3001 CWP-5 Shaft Assembly 2 1 CWO-1685 Small Horizontal Racker 3

2SAFETYPROTECT YOURSELF AND OTHERS FROM SERIOUS INJURY OR DEATH. KEEP CHILDREN AWAY. BE SURE THAT ALL INSTALLATION, OPERATION, MAINTENANCE AND REPAIR

20CWP-5 CIRCLE WELDER / WIRING DIAGRAM ELECTRICAL COMPONENT CHARTITEM DESCRIPTION PART NO.1 Weld Cable Inlet 2/0 CWO-3020-2/02 Weld Cable CWO-30133 We

21CWO-3139 (CWO-3139-M) UNIVERSAL POWER CABLE / WIRING DIAGRAM ORN CONTACT #1RED CONTACT #2WHT 110 NEUTRALBLK 110 LINEGRN 110 GROUNDELECTRICAL COMPONE

22ABCDEFABCDEF

23CBP-1670 CWP-5 MOTORIZED RACKING SYSTEM / EXPLODED VIEW / PARTS LIST ITEM QTY PART NO. DESCRIPTION 1 2 ABR-1070 V-Guide Ways 19" 2 1

24CWO-1685 HORIZONTAL RACKER / EXPLODED VIEW / PARTS LIST ITEM QTY PART NO. DESCRIPTION 1 1 BUG-2032 Knob, Black 2 1 CWO-1671 Racker Shiel

25CWP-1580 WIRE REEL MOUNT ASSEMBLY / EXPLODED VIEW ITEM QTY PART NO. DESCRIPTION 1 1 CWO-5977 Vertical Mount Plate 2 1 CWO-3743 Horizontal

26CWO-3059 LARGE BRUSH HOLDER AND SUPPORT / EXPLODED VIEW / PARTS LIST ITEM QTY PART NO. DESCRIPTION 1 1 CWO-5691 P.M. Motor 146 2 1 CWO-406

27 ITEM QTY PART NO. DESCRIPTION 1 1 CBP-1599 Encoder, 512 CPR 2 1 FAS-0124 8/32 x 3/8 Pan Hd, Di-Chrome 3 1 MUG-1592 Bracket

28CWO-3462 SMALL BRUSH HOLDER ASSEMBLY / EXPLODED VIEW / PARTS LIST ITEM QTY PART NO. DESCRIPTION 1 1 CWO-3461 Small Retainer Block Assembly 2

29CWP-5 GUN ASSEMBLIESCWO-1500-A #4 1/16 GUN ASSEMBLY MIG/FLUX 1/16 WIRE SIZE CWO-8002 14H-116 CONTACTOR TIP 10 CWO-8006 24A-62-SS NOZZLE 1

3 PRECAUTIONS: 1) Some plasma or welding cables are strong sources of high frequency interference. NEVER lay a plasma or welding cable across

30#4 GUN AND CABLE ASSEMBLY / EXPLODED VIEW / PARTS LIST8667910 675413692 PARTS LIST WIRE SIZEITEM QTY PART NO. DESCRIPTION .035 .045 .052 1/16 5

31CWP-5 DRIVE ROLL KITSPART NO. DESCRIPTIONCWO-7026-.035 DRIVE ROLL KIT .035 (0.9mm) SOLID WIRECWO-7026-.035C DRIVE ROLL KIT .035 (0.9mm) CORED WIR

32ACCESSORIESCWO-5790 Cone AdaptorThe Cone Adaptor is a tapered centering device used to center the machine on pipe stubbies. The range of the Cone Ad

33CARRIAGESCWO-4530 151 CarriageThe 151 Carriage mounts on a standard monorail. The carriage allows the operator to move the machine the length of the

34SET-UP INSTRUCTIONS FOR CWP-5 / CB-1P USED IN SPRINKLER FABRICATIONSUPPORTING FIXTURE AND PIPE STANDSThe rst priority should be given to where the

35INSTALLING CARRIAGES AND MACHINES ON THE MONORAILAssemble carriages and put them on the rail.The CWP-5 welder is put on the carriage that is nearest

36SET-UP DIAGRAM FOR CWP-5 / CB-1P USED IN SPRINKLER FABRICATION3/4" x 6" x 26" BAR(19 x 152 x 660 mm)TACK WELD 1/8" x 1" (3x

37PREVENTIVE MAINTENANCE / CWP-5 CIRCLE WELDERIMPORTANT: Make sure the input power at the power source is turned off and the 50' weld cable is d

38Refer to CWP-5 Electrical Component Chart. (Pg. 20)Dual Control Box item #7:Open control box use an air hose to blow out dust and dirt. Check all wi

39Refer to CWP-5 Electrical Component Chart. (Pg. 20)CWP-5 Collector item #9:The collector ring should be sanded once a year. If the collector ring is

4 5 ...Introduction / Features 6-7 ...Setup and Operation 8-9 ...CWP-1570 Control Panel 9-10 ...Programming Instructions 11 ...Pro

40WARRANTYLimited 3-Year Warranty*Model ________________________________Serial No. _____________________________Date Purchased: ___________________

5INTRODUCTION The CWP-5 Circle Welder is designed for circular single or multi-pass welding of couplings on sprinkler pipe utilizing MIG or FLUX CORED

6ADDITIONAL CABLESThe circle welders are supplied with the following cables:1. CWO-3139 50' (15 m) power cable that connects the power source to

7MAKING A WELD 1. Connect the ground cable to the workpiece. The ground cable must make good electrical contact with the work. 2. Set Weld ON/OFF S

8CWP-1570 CONTROL PANELThe CWP-1570 control panel, (shown below), controls all aspects of the CWP-5 machine and the weld and provides real time displa

9KEYPADThe keypad (Item 12 on page 8) is the second section of the control panel. This is used for programming and inputting dimensions. Refer to the